Our full-featured powder coating guns generate a whopping 100kV for laying down multiple layers of custom powders. Our spray systems offer both corona and tribo capability from a single system for maximum flexibility. A wide variety parts and accessories are available to meet your process needs, all at very affordable prices. We stock replacement parts that can ship out the same day, assuring your process stays on line. Ask about Batch Packages featuring ITW Gema Manual Spray Systems.

Our wide selection of 500F powder curing ovens range from 4' to 50' depth. Our vertical airflow gas ovens feature aluminized steel 6" wall panels with 4 lb insulation, double-doors on one end, powered exhaust and automatic purge timers, balanced vertical airflow circulation from front to back, batch process timer, high efficiency burners, prewired control panel with motor starters and are built to Factory Mutual and NFPA 86 Oven standards. Horizontal sidewall airflow and double-doors on both ends are available as an option.

Why pay more for powder coating booth? Our powder coating customers ask themselves the same question. Don't question yourself after it's to late. Our volume saves you money. Our powder coating booths are designed specifically for powder coating, they are not converted "wet booths" like some others on the market. Our powder coating booths series is available with a high-efficiency 3rd stage filter for recycling filtered, conditioned air back into the facility, saving on heating and air conditioning costs. Filtered front double doors are standard.

Our spray booths include fans, motors, sheetmetal, nuts/bolts, filters and detailed drawings and instructions. We sell hundreds' of these booths annually. We keep our costs low by eliminating "double shipping" on fans assemblies. It's just smart business. We have a large volume relationship with the Granger's Corporation. We seamlessly drop ship our standardized fan assemblies direct from Grangers to you, which arrives the day before your booth arrives, at no additional freight charge. We ship direct to the door of your facility for one low freight charge. You save due to our large volume discounts.

For high-production, continuous-duty environments, consider our self-cleaning pulse-cartridge collectors. Our cartridge collectors are ready to run, simply field wire and attach shop compressed air.

Nut/bolt construction results in a SUPERIOR spray booth compared to those fastened with self-tapping Tek screws, and your booth will disassemble faster if you need to relocate your production line in the future. Assembling a booth constructed of CNC formed panels with accurate CNC pre-punched holes saves man-hours and results in a stronger, more durable booth.

Insist on a spray booth constructed with the precision of CNC formed panels
with CNC pre-punched holes, secured with nut/bolt fasterners.

Minimizing Operating Costs and Maximizing Heating Power

The BTU heating value content per cubic foot of natural gas varies from 1000 to 1100.

The full heat content of the gas is released at the stoichiometric mixture of fuel and oxygen. The stoichiometric mixture is required for complete combustion of the gas. Complete combustion will convert all fuel to CO2 and water, releasing the full heat content of the gas, because there is precisely the correct volume of combustion air to achieve stoichiometric optimal fuel/oxygen mixing.

For example: simply increasing oxygen content by forcing only cool ambient air, will require MORE fuel, which will simply increase the operating cost of the oven. Our ovens induce preheated ambient air only in the precise fuel/oxygen ratio to achieve the lowest fuel operating cost.

Large-scale industrial gas combustion operators, such as gas-fired municipal electric-generation plants, have known for decades that significant fuel cost savings come from preheating combustion air with expensive heat exchangers, recovering waste-heat energy. They do this because it can decrease their total fuel operating costs by up to 25%. The properly designed induction process air preheating system in our ovens replaces the need for the electrical power costs, and mechanical equipment maintenance costs, to drive forced air induction.

The amount of air being induced, to be precisely stoichiometric, must be continually tuned with the gas BTU content. This is because the precise gas energy being delivered by the commercial gas supplier, is almost always varying moment to moment, by up to 10%. Instead of forcing predetermined fixed rate energy-inefficient cold air with a blower, our ovens use a self-tuning air-venturi effect, that is accurately driven by the gas BTU content at the moment, to be precisely stoichiometric.